New & recycled Euro pallets · Commercial supply
New & recycled Euro pallets

Euro pallet layer planning for retail mixed cartons

Build the load pattern from the actual outer packaging dimensions. For retail mixed cartons, start with carton mix.

Stacks of 1200 × 800 mm Euro pallets
New. Recycled. 1200 × 800.
Start with the specification that matters.

The buying brief for retail mixed cartons

Mixed retail orders need a deliberate layer arrangement. Sort the sizes and weights so smaller or lighter cartons are not used to support heavier goods.

Build the load pattern from the actual outer packaging dimensions. A 1200 × 800 footprint does not determine how many units can be safely stacked.

What needs particular attention

An irregular mixed load can become unstable as items are picked or unloaded. Sketch the layer, identify supported edges and note any interlocking arrangement. Include total height and mass, and check the pack maker’s stacking restrictions.

Specification points for your enquiry
Load to describeA mixed commercial order assembled for a retailer
Product-specific detailsCarton mix; pick sequence; layer plan; restraint; delivery acceptance rules
Order-specific detailsOuter pack dimensions; units per layer; layer count; overall height
Pallet footprintConfirm 1200 × 800 mm and any additional construction or pool requirements.
Handling routeState how the loaded pallet moves, is stored and is accepted by the receiver.

Prepare the enquiry

  • Include a photograph or drawing of a mixed commercial order assembled for a retailer, with the packed dimensions and loaded mass.
  • Explain carton mix; pick sequence; layer plan; restraint; delivery acceptance rules so the proposed base can be compared with the load.
  • Add outer pack dimensions; units per layer; layer count; overall height and distinguish confirmed requirements from items awaiting a decision.
  • Send the delivery postcode and unloading arrangements. Ask for availability, suitability and delivery to be confirmed in the quotation.

Use the Euro pallet quotation checklist to bring those details together. For a condition comparison, see new versus recycled Euro pallets.

Before agreeing the order

Review the proposed base against the packed goods, the handling equipment and the receiver’s written policy. If an eligible exchange pallet is required, state that separately from the 1200 × 800 footprint. Confirm treatment and marking requirements for export where relevant.

Keep the agreed specification with the dispatch instruction. If the packaging, load pattern or handling route changes, revisit the enquiry rather than assuming the previous base remains suitable.

Timber pallet blocks and deck boards viewed from the side
Let's talk Euro pallets

Built around your load.
Quoted for your destination.

Send your pallet size, quantity, loaded weight and delivery postcode.